High‑displacement, twin‑engine, twin‑pump cementing unit

This product is a skid-mounted cementing unit designed for deepwater offshore platform operations, providing services for high-pressure pumping and cementing in marine environments. It features a dual‑mixing system with high flow rates and elevated pressures, and is equipped with a remote control room that enables remote operation, as well as local and remote monitoring and control, thereby meeting the demanding requirements of deepwater applications.
High‑displacement, twin‑engine, twin‑pump cementing unit
Product Specifications
 

Size

9200×3200×3200mm

Weight

31,000 kg

Maximum discharge pressure

103.5 MPa (15,000 psi)

Maximum displacement

4.5 m3/min

Density range

1.3–2.5 g/cm³ ± 0.02 g/cm³

Mixing capability

0.3–4.6 m³/min (2–28.8 bpm)

Operating temperature

-20ºC to 55ºC

Certification

CCS, ABS, and DNV certifications

 

Engine

CAT C15 (536 hp @ 2100 rpm) 1 unit &
CAT C27 (536 hp at 2100 rpm) – 1 unit

Transmission box

ALLISON 4700 ATEX

Plunger pump

TPD600 (3") &
QPA1000 (4 1/2")

Clear water centrifugal pump

SERVA 4X3 (standard configuration includes 2 units)

Circulating centrifugal pump

SERVA 5X6 (standard configuration includes 2 units)

Booster centrifugal pump

SERVA 5X6 (standard configuration: 1 unit)

Metering tank

24bbl

Mixing tank

8+25+8bbl

High-Energy Mixing System

SUPER-ACM

Density range

1.3–2.5 g/cm³ ± 0.02 g/cm³

Mixing capability

0.3–2.3 m³/min (2–14.4 bpm)

Maximum discharge pressure

103.5 MPa (15,000 psi)

Maximum displacement

4.5 m3/min

Size

9200 x 3200 x 3200 mm

Net weight

31,000 kg (dry weight)

Operating temperature

-20ºC to 50ºC

Certification

CCS, ABS, or DNV certification

 

Product Features

  • It adopts a C32+C15 engine configuration, resulting in a high total installed power.
  • The QPA1000+TPD600 “5+3” plunger pump is configured to deliver high displacement and high pressure.
  • Maximum displacement: 4.5 m³/min, more than 1.5 times that of conventional cementing equipment;
  • Equipped with a dual‑mixing system, the equipment delivers twice the mixing capacity of conventional units.
  • The latest SUPER-ACM model automatic density‑controlled slurry mixing system;
  • A remote control room has been configured, enabling remote cementing operations.
  • Plunger pump overpressure protection system;
  • Redundant design for enhanced reliability;
  • Work-area protection design effectively ensures the safety of workers.
  • Portable wireless data acquisition system;
  • It has obtained certification from leading international classification societies and is suitable for installation on high-end offshore platforms worldwide.

 

 High‑displacement, twin‑engine, twin‑pump cementing unit

 

 

High‑displacement, twin‑engine, twin‑pump cementing unit