SERVA QPE 1600 Five-Cylinder Plunger Pump
The SERVA QPE 1600 is a horizontal, reciprocating, single‑acting five‑cylinder plunger pump designed for continuous operation. It is suitable for conventional operations such as cementing, acidizing, and fracturing, and is particularly well‑suited for extended coiled‑tubing applications.
With a single‑unit power rating of 1,600 horsepower, this pump fills the gap between 1,200 and 2,250 horsepower, offering greater flexibility for downhole operations.
When configured with a dual‑pump arrangement, the combined unit can deliver up to 3,200 horsepower, with a maximum operating pressure of 20,000 PSI.
The SERVA QPE 1600 is a horizontal, reciprocating, single-acting five‑cylinder plunger pump designed for continuous operation. It is suitable for conventional operations such as cementing, acidizing, and fracturing, and is particularly well suited for extended, continuous coiled tubing applications.
This pump achieves a single-unit power of 1,600 horsepower, filling the gap between 1,200 and 2,250 horsepower and offering greater flexibility for downhole operations.
Dual-pump configuration, with each unit delivering up to 3,200 horsepower and a maximum operating pressure of 20,000 PSI.
- Maximum brake horsepower ............ Continuous operation 1,400 bhp (044 kW)
- ............................ Intermittent operation 1,600 bhp (192 kW)
- Connecting rod load........................ 147,700 lbf (000 kg)
- Stroke........................................ 8" (203.2 mm)
- Gear ratio........................................ 6.01:1
- Length................................ 65.8" (673 mm)
- Approximate width: 85.2" (163 mm)
- Height approximately................................ 39.4" (000 mm)
- Weight............................ 5,325 Kg (700 lbs)
QPE 1600 Five-cylinder plunger pump
| Plunger diameter | Discharge per revolution | Pump displacement per minute at the number of strokes per minute and pinion shaft speed | |||||||||||||
| 56/341 | 77/465 | 105/631 | 141/850 | 192/1154 | 256/1544 | 349/2100 | |||||||||
| inches (mm) | gal/rev (liter/rev) | GPM (L/min) | psi (MPa) | GPM (L/min) | psi (MPa) | GPM (L/min) | psi (MPa) | GPM (L/min) | psi (MPa) | GPM (L/min) | psi (MPa) | GPM (L/min) | psi (MPa) | GPM (L/min) | psi (MPa) |
| 3 (76.2) | 1.22 (4.63) | 69 (262) | 20,416 (140) | 94 (358) | 20,416 (140) | 128 (486) | 16,805 (115) | 173 (655) | 12,475 (86) | 235 (889) | 9,189 (63) | 314.4(190) | 6,868 (47) | 427(619) | 5,049 (34) |
| 3 1/2 (88.9) | 1.66 (6.31) | 94 (357) | 15,000 (103) | 128 (487) | 15,000 (103) | 174 (662) | 12,346 (85) | 235 (891) | 9,165 (63) | 319(210) | 6,751 (46) | 428(620) | 5,045 (34) | 582(203) | 3,709 (25) |
| 4 (101.6) | 2.17 (8.24) | 123 (467) | 11,484 (79) | 168 (637) | 11,484 (79) | 228 (864) | 9,452 (65) | 307(164) | 7,017 (48) | 417(581) | 5,168 (35) | 559(116) | 3,863 (26) | 760(878) | 2,840 (19) |
| 4 1/2 (114.3) | 2.75 (10.42) | 156 (591) | 9,074 (62) | 213 (806) | 9,074 (62) | 289(094) | 7,469 (51) | 389(474) | 5,544 (38) | 528(001) | 4,084 (28) | 707(678) | 3,052 (21) | 962(642) | 2,244 (15) |
| Input power hp (kW) | 919 (685) | 1,253 (935) | 1,400(044) | 1,400(044) | 1,400(044) | 1,400(044) | 1,400(044) | ||||||||
Product Features
- The housing, made from a new material, features a compact design; a single pump delivering 1,600 horsepower weighs only 4,000 kg.
- 8-inch stroke, smoother operation, and higher safety factor.
- The crosshead guide sleeve features a detachable design, reducing the risk of major pump housing overhauls and lowering maintenance costs.
- The pump head is crafted from Facet’s patented, ultra‑durable stainless steel and UltraLast™ technology, significantly extending its service life.
- Valve components and packing are fully interchangeable with existing pump accessories on the market.
- The suction cover employs a hammer‑on, socket‑type design, making removal and installation of the suction cover more convenient and safer.
- The drain plug employs a sealed‑cap design to prevent water accumulation that could lead to thread corrosion and seizing.
- A specially designed sealing structure for the suction and discharge covers reduces wear‑induced failure of the seals.
- The split extension frame design facilitates packing removal and maintenance.
- A variety of packing solutions are available, such as cryogenic packing and liquid carbon dioxide packing, among others.